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Vitrified - Gear Grinding - Reishauer RZF
RZF Maschine: Continuous Profile Plunge Grinding

Form involute grinding with a globoidal wheel gear grinder allows grinding and honing of the workpiece in one clamping position. This process features very short grinding times and high accuracy regarding cumulative pitch error, tooth form and consistent tooth thickness. Gears produced by that process are honed by a subsequent process on the RZF machine to further improve the gear quality to DIN 4 to 5 in high volume gear production. This system eliminates all the disadvantages of the two separate processes; grinding and honing. The most outstanding features are:
 
  • economic high volume production at high quality
  • improved noise characteristics of gear
Reishauer RZF Grinding Wheels

Ordering data:
Type 1
400 x 25 x 203.2 63m/s
93S120 F8V601P

The globoidal wheel shape can only be profiled on the RFZ machine itself by a diamond plated master qulity gear wheel. For this reason, the wheel is always supplied without profile as a Type 1 wheel. The wheel's width is determined by the gear helix angle, the angle between the axes of the grinding wheel and by the module or DP. The width is generally determined by Reishauer.
 
Working Range of RZP
Module
DP
1.5 - 5
17 - 5
 
 











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